SPECIALTY - GAS MANIFOLDS
specs Lab2 Technical Data Sheet  LAB 1 & 2 Installation & Operation Manual

LAB2 Series Manifolds:

The LAB2 series is designed specifically for high purity gas applications such as: laser gases, gas chromatography, mass spectrometry and atomic absorption. The LAB2 will automatically switch over from an exhausted service cylinder to a full reserve with only slight fuctuyation (+/- 3 psig) in line pressure (a line regulator is built in). Stainless steel diaphragms and stringent quality control ensure a helium leak rate integrity of 2 x 10-6 scc/sec (test and certification optional). To maximuz safety, all pressure relief valves are tied to a common vent line equipped with a pipe away adaptor. Four check valves protect the user during cylinder changeouts, minimize infusion of contaminant, and make the system user friendly. All components are housed in a tamper resistant cabinet, ensuring factory calibrations will be preserved. Two rigid copper pigtails (brass on acetylene units) with check valve at cylinder end are included.

Notes:

  • Units do not include visual alarm, power supply or any electrical components.
  • Acetylene flashback arrestor will not pass helium leak test.

Features:

  • Eliminates costly downtime by providing a constant
    uninterrupted gas flow.
  • Enhances safety by consolidating cylinders into a centralized location.
  • Ensures system purity with compatible component selection.
  • Rigid copper pigtails with check valves at cylinder end allow easy cylinder hook up and maintain gas purity (flexible stainless steel lines pigtails optional).
  • Integral line regulator
  • Maximum Inlet Pressure: 3,000 PSIG
  • Inlet (pigtail) Connections: CGA as specified
  • Outlet Connection: 1/4 OD tube compression
  • Relief pipe away outlet: 1/2 OD tube
  • Flow:
    24 1/min. or 50 SCFH nitrogen service
    10 1/min. or 20 SCFH acetylene service
    30 SCFH CO2 & N2O service
  • Ambient Temperature Limits:
    Maximum Temperature:
    120°F/ 49C
    Minimum Temperature:
    Nitrous Oxide: 20°F/-6C
    Carbon Dioxide: 20°F/-6C
    All other gases: -20°F/-29C
  • Delivery pressure range:
    LAB2 30–100 psig
    LAB2HP 50-2000 psig
    LAB2 (Acetylene Service) 0–15 psig
STANDARD MATERIALS OF CONSTRUCTION
Brass Fitting & Pipe Materials UNS C36000, UNS C37700
Pigtail Materials CGA Connections : Brass
Copper Tubing: 5/16" x .065 Wall Annealed
Check Valve Seat : VitonTM (EPDM for CO2 and N2O)
Internal Check Valves Body: Brass
Seat: VitonTM (EPDM for CO2 and N2O)
Spring: 302 Stainless Steel
Pipe Thread Seal TeflonTM Tape
Inlet Filter
10 Micron Sintered Porous Bronze
Intermediate Relief Valve Body: UNS C36000
Seat: VitonTM (EPDM for CO2 and N2O)
Line Regulator Body: Brass
Diaphragm: 316L Stainless Steel
Seat: TeflonTM
Filter: 10 Micron Sintered Bronze
Seals: PTFE TeflonTM
Tubing 316 Stainless Steel & Copper (all models except following: LAB2-1 and LAB2-1A: Brass and 316 Stainless Steel)
Primary Regulator & Changeover Regulator
Body: Brass
Seat :
Kel-FTM
Diaphragm: 316 Stainless Steel
Inlet Pressure Gauges Body: Brass
Bourdon Tube: Phosphor Bronze
Solder: Silver
Intermediate & Line Pressure Gauge
Body: Brass
Bourdon Tube: Phosphor Bronze
Solder: Soft Solder

 

LAB specialty manifold diagram
HOW TO ORDER
Specialty Manifold Ordering Instructions
Specify: Control Type (V) - Service (W) - Number
Example : LAB2–3–F = Model LAB2, Argon service, with floor stand
CONTROL TYPE (X) GAS SERVICE (Y) MOUNTING (Z)
LAB2 (30 - 100 psig)
Acetylene (0 - 15 psig)

LAB2HP (50 - 200 psig)
(1) Acetylene (POL) CGA-510
(1A) Acetylene (Commercial) CGA-300
(2) Zero Air CGA-346
(2A) Zero Air CGA-590
(3) Argon CGA-580
(4) Carbon Dioxide CGA-320
(5) Helium CGA-580
(6) Hydrogen CGA-350
(7) Nitrogen CGA-580
(8) Nitrous Oxide CGA-326
(9) Oxygen CGA-540
BLANK = Wall mount
F = Floor mounted

OPTIONS:
Flexible Stainless Steel lines pigtails

Helium leak test with certification

For more information, call Western Customer Service
at 1-800-783-7890 for technical data sheets

 

 


 

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